Lexan

The Ultimate Engineering Polymer for High-Performance Applications

 

What is Lexan?

Lexan is a high-performance polycarbonate known for its strength, impact resistance, and versatility. It is widely used in industrial applications, including automotive, aerospace, and medical sectors. As experts in engineering-grade thermoplastics, Stephens Plastics provides tailored Lexan plastic solutions that meet the highest industry standards.

 

Why Choose Lexan for Your Project?

When selecting materials for demanding applications, durability is crucial. Lexan plastic is up to 250 times stronger than glass, making it an ideal choice for impact-resistant components.

It offers:

  • Exceptional Strength: Withstands heavy impacts without cracking.
  • High Heat Resistance: Performs well in extreme temperatures.
  • Optical Clarity: Provides transparency similar to glass.
  • Chemical Resistance: Resistant to oils, acids, and solvents.
  • Weatherability: UV-resistant grades ensure long-term outdoor performance.

Lexan vs. Other Plastics: How Does It Compare?

Choosing the right plastic for your application can be challenging. Here’s how Lexan compares to other common materials:

Feature Lexan Acrylic Standard Polycarbonate
Impact Resistance Extremely High Moderate High
Heat Resistance Excellent Limited Good
Transparency High Very High High
Chemical Resistance Strong Weak Moderate
Machinability Easy Brittle Moderate

Unlike acrylic, Lexan plastic does not crack under pressure. It can be cold-formed, allowing for seamless fabrication and bending without heating.

Common Applications of Lexan

1. Automotive and Aerospace

In high-performance industries, Lexan sheets are essential for lightweight, impact-resistant components. Used for:

  • Car headlamp covers
  • Windscreens
  • Aircraft cabin windows

2. Industrial Machinery and Safety Equipment

Safety is critical in manufacturing. Lexan plastic is used for:

  • Machine guards
  • Safety visors
  • Bullet-resistant panels

3. Construction and Architecture

Modern buildings use Lexan sheets for:

  • Skylights
  • Roofing panels
  • Protective barriers

4. Industrial Machinery and Safety Equipment

In medical settings, Lexan is valued for its sterilisation compatibility and strength. Common uses include:

  • Medical device casings
  • Protective shields
  • Sterile equipment enclosures

Why Choose Stephens Plastics for Lexan Solutions?

As an industry leader, Stephens Plastics offers expert Lexan engineering polymer solutions tailored to your needs.

Our team provides:

  • Custom Fabrication: Bespoke solutions for complex projects.
  • Expert Consultation: Guidance on selecting the right Lexan sheet or component.
  • Precision Manufacturing: High-quality, durable results every time.

FAQs

1. Is Lexan better than acrylic?

Yes, Lexan offers superior impact resistance and can handle extreme conditions better than acrylic. It is also more flexible and durable.

2. Can Lexan be cut and shaped easily?

Yes, Lexan sheets can be cut, drilled, and thermoformed without breaking or cracking. This makes it highly adaptable.

3. Is Lexan heat-resistant?

Absolutely. Lexan plastic withstands high temperatures, making it suitable for automotive and aerospace applications.

4. Does Lexan offer UV protection?

Yes, UV-resistant grades of Lexan prevent yellowing and degradation from sun exposure.

5. Is Lexan recyclable?

Yes, Lexan is a recyclable thermoplastic, contributing to sustainable manufacturing.

Get Started Today

Looking for Lexan plastic solutions for your next project? Stephens Plastics has the expertise and materials to help.

Call 0121 544 5808 OR Email sales@stephensplasticmouldings.co.uk.

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