At Stephens Plastic Mouldings, we take pride in perfecting the entire injection moulding process. From the design of injection moulds to the completion of the parts or products, we minimise fault and produce moulds with incomparable quality. But, how do we do this? Today, we will outline the three stages of how we design a mould for your injection moulding project. You can stay rest assured that you’re working with the best.
Our plastic injection moulding services are nationally recognised for achieving immaculacy in every aspect. Upon consultation, we endeavour to understand our clients’ needs fully, which has led us to nurture and sustain partnerships for years. However, we do always comply with the same manufacturing process that we have detailed below.
The 3 Design Stages of Plastic Injection Moulding
Stage 1- The Design
First and foremost in the design process for injection moulding, we ensure the early stages are as in-depth as possible. It is just as vital as the manufacturing itself. Once a client has discussed the concept with us, we can develop the product from the initial concept through to prototyping. This including such details as batch number and type of finish.
Why is the design process important? With consistent research, we can save on time and budget when sampling and moulding. Our expert designers analyse and identify areas that can be streamlined with each product produced. We understand that every project has different complexities. But by establishing these complexities early, we can ensure that we can still achieve the highest level of quality, no matter the size of the batch.
Furthermore, we consider all key design details at this stage, abiding by our client’s exact specifications. One crucial area that needs to be determined at this point is the material used. Each of our quality moulding materials offers different properties, for example, the temperature of melting point and strength. Therefore, it is essential to get it right so that moulds are suitable for their purpose.
Stage 2- The Prototyping
To continue the design process of injection moulding parts and other products, we move on to prototyping. By adding this step into our methods, we are allowing our clients to physically inspect and test the product before we put it into production. We produce all of our prototypes in-house and with an extremely fast turnaround.
We always strive to keep the process running smoothly and efficiently. This way, projects are never pushed back for our clients. Moreover, we achieve this by using a modernised 3D production system that prints prototypes to the exact dimensions agreed upon in the design stage. Why are prototypes beneficial? This machine can accomplish unparalleled strength and stiffness; allowing for the same full functionality as an end-product.
With that in mind, it’s the ideal opportunity to detect design flaws, an estimate of production costs, and several other elements too. Prototypes can be made in as little as 7 days.
Stage 3- Manufacturing Stage
Last but not least, once we have the design approval by the client of the injection moulding part or product, we can begin the production process. Using state-of-the-art equipment, our specialist moulders use a specific high-quality material that supports the operations of the company itself. You can find these businesses in the consumer, construction, medical, automotive, and engineering sectors, among others.
Plastic injection moulding has become very sought after in these industries. That is because this manufacturing method holds many advantages. For instance, low labour costs, minimal material loss, high production rates, and extreme compatibility with a wide range of materials. That’s why we can expect to see this production type develop further in the future.
Related: The Best Low Volume Injection Moulders In The West Midlands
FAQs
What is the injection moulding design process?
The injection moulding design process involves creating detailed designs, prototyping, and manufacturing plastic parts or products. This process ensures high-quality and precise production.
Why is the design stage important in injection moulding?
The design stage is vital as it allows for in-depth planning and analysis. This stage helps streamline production, saving time and budget, and ensures the final product meets all specifications.
What technologies are used for prototyping in injection moulding?
We use a modernised 3D production system to print prototypes to exact dimensions. This system ensures prototypes have the same strength and functionality as the final product, allowing for thorough testing and evaluation.
How quickly can prototypes be produced?
We produce prototypes in as little as 7 days, ensuring a fast turnaround and keeping the project on schedule.
Why should I choose Stephens Plastics for my injection moulding needs?
Stephens Plastics offers comprehensive design, prototyping, and manufacturing services with a focus on quality and precision. Our transparent and reliable processes ensure optimal performance and customer satisfaction.
Injection Moulding Services from Stephens Plastics
Now that you know how we design a mould in our injection moulding process, we have hopefully given you the confidence that we are your answer to optimal performing products. Our services are transparent and reliable; you can be as involved in the injection moulding design process as you desire, guaranteeing that we’ll meet the results you require.
Contact us today on 0121 544 5808 for further information on our processes, and why you should choose Stephens Plastic Mouldings Ltd for plastic injection moulding in Birmingham.
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