The Basics Of Overmoulding – Is It Right For You?

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Overmoulding could be the answer to your business’s equipment and machinery needs. Here at Stephens Plastics, we achieve maximum efficiency, while showcasing the finest quality and aesthetics in overmoulding components. But, what is overmoulding? And how does our plastic overmoulding process exceed others?

Please continue reading to find out how our plastic overmoulding services can save you time and money. In addition, avoid the risk of distributing underperforming products. With the help of our specialist overmoulding technicians and state-of-the-art equipment, we can achieve matchless results. As a result, together, we can take your business to the next level.

What is plastic overmoulding?

Essentially, overmoulding is the process of adding an additional plastic-based layer to an existing part. For instance, the handling found on tools or the casing for a handheld machine. Our overmoulding process involves the substrate parts being produced using our traditional injection moulding methods. Once all substrate parts have been moulded, the overmoulding is attached to the press.

This happens through the substrate pieces being inserted into a mould before being covered in a thermoplastic material for overmoulding. The completed part involves an aluminium mould with zero cooling or heating lines running through it and overmoulding.

Why is overmoulding beneficial?

Now that we have answered the question of what is plastic overmoulding, it’s time to understand how this can significantly benefit a business in its everyday operations.

How does overmoulding differ from standard plastic attachments?

Single resins do not hold the same properties as such an advanced combination of materials. By incorporating the two, you are introducing new levels of strength and durability. On the other hand, single plastics are a lot more flimsy. Also, they cannot withstand extreme amounts of use without distorting or experiencing vast levels of wear and tear.

But with over-moulded goods, you are given a product that can endure maximum levels of use and conditions. Not to mention, the resilience is maximised through the plastic overmoulding process. This ensures that the parts are compatible with handheld tools and other equipment that may experience high heat levels.

How long does the plastic overmoulding process take?

One of the critical advantages of overmoulding is its efficiency in both time and money. By incorporating the plastic overmoulding process into the plastic injection phase, we are able to eliminate assembly measures post-production.

This way, we reduce energy usage, human resources and the overall assembly time that is no longer required. This is an additional benefit to melding materials together in a way that traditional assembly techniques won’t allow.

Stephens Plastics Overmoulding Services

Have we answered your question of what is plastic overmoulding and why this should be integrated into your business? With over 20 years worth of experience in plastic injection moulding and the plastic overmoulding, you are in reliable hands.

For further information on our plastic overmoulding technology, and how we can provide a fully-inclusive solution to your plastic injection needs, contact us today at sales@stephensplasticmouldings.co.uk.

Furthermore, if you found this blog useful, you way wish to read another: The Best Low Volume Injection Moulders In The West Midlands 

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